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Buyer's Guide

Silica, Feldspar and Kaolin for Turkish Glass and Ceramic Tile Plants: Choosing Grades by Iron and Alkali

Excavator loading white silica and feldspar ore into a haul truck at an open quarry
Silica and feldspar are quarried minerals: the chemistry moves across a working face, which is why each shipment carries its own certificate rather than a grade average.

Three numbers decide the purchase

Glass furnaces and tile kilns ask different things of their raw materials, but the purchase comes down to the same short list on every analysis sheet:

  • Iron (Fe₂O₃) in all three. It is the oxide that puts a green cast into glass and a cream or buff tone into a fired body, and nothing downstream removes it. Agree an iron ceiling before you agree a grade.
  • Alkali in feldspar. Total K₂O plus Na₂O sets how much feldspar a batch needs; the split between potash and soda sets how the melt behaves and how wide the firing window is.
  • Alumina in kaolin. Al₂O₃ gives the body its refractoriness and fired strength; iron and titania between them decide how white it fires.

Silica for the glass batch: buy it on iron

Silica is the batch former in flat and container glass, and above roughly 98% SiO₂ the purchase is decided on iron rather than on silica. The published analysis shows why: the purest sample is not the one with the least iron.

Certified silica samples, sorted by SiO₂, with the iron and alumina that decide where each one fits
Sample and gradeSiO₂Fe₂O₃Al₂O₃Where it fits
S501 — high-purity quartz99.71%0.10%0.070%Highest silica; flat and container glass
S502 — high-purity quartz99.56%0.06%0.12%Low-iron option where clarity matters
S507 — high-purity quartz98.57%0.05%1.16%Lowest iron; carries more alumina
S510 — glass-batch silica95.41%0.21%2.38%Container and pressed glass
S509, S506 — feldspathic sand79.90–89.10%0.26–0.28%6.07–14.05%Ceramic body and glaze, not glass

Every figure is a certified sample value from the published analysis sheet, not a blended average. Iron across the high-purity samples runs from 0.05% to 0.67%, so the seam matters: give us your iron ceiling and we quote only against the seams that hold it. The feldspathic sand is sold as a ceramic raw material — its alumina and alkali are a defect in a glass batch and the reason to buy it for a tile body.

Product specification Silica: high-purity quartz, glass-batch and feldspathic grades Ten certified samples from 79.90% to 99.71% SiO₂, with iron, alumina and alkali for each.

Feldspar for tile bodies and glazes: potash or soda

Feldspar is the flux that forms the glassy phase in a porcelain tile body and drops the melting point of a glass batch. Which alkali dominates is the property that matters. Potash feldspar melts to a stiffer glass over a wide temperature range, which suits glazes and slow-fired porcelain. Soda feldspar melts lower and runs thinner, which is what a fast-fired porcelain tile line is built around.

Typical oxide analysis of the three feldspar grades
OxidePotassicSodicPotassic–sodic
K₂O11.80%1.10%2.40%
Na₂O2.10%9.40%7.80%
Total alkali13.90%10.50%10.20%
Al₂O₃17.85%16.20%15.60%
Fe₂O₃0.14%0.25%0.32%
Best suited toGlaze, slow-fired porcelainFast-fired porcelain tile, sanitarywareGeneral body, glass batch

These are typical production analyses for the working faces we ship from, not a single certificate: feldspar is quarried and its chemistry moves within a band. Each shipment goes out against a batch-specific Certificate of Analysis carrying its actual figures, which is also why a trial lot fired in your own body is the sensible way to qualify it.

Product specification Feldspar: potassic, sodic and blended grades Typical oxide analyses side by side, total alkali, the potash-to-soda ratio and iron for each grade.

Kaolin for the body: alumina for strength, iron for whiteness

Kaolin is the plastic body former in porcelain tile, sanitaryware and tableware. Its published analysis:

  • Al₂O₃ 20.28% against SiO₂ 67.66% — the alumina that sets refractoriness and fired strength.
  • Fe₂O₃ 0.15% and TiO₂ 0.20% — the two oxides that discolour a fired body.
  • Loss on ignition 9.48%, determined by ED-XRF — the chemically bound water driven off in firing.
  • Supplied as lump (40 mm minimum, as quarried and washed) or milled to the mesh or micron cut your process specifies. Calcination is arranged to order.

Fired whiteness is measured on a fired test piece, not inferred from chemistry. If you work to a brightness target, send it with your firing schedule and we confirm it against your conditions rather than promise a number in advance.

Product specification Kaolin (china clay) for ceramic bodies Al₂O₃ 20.28%, Fe₂O₃ 0.15%, TiO₂ 0.20% — the full oxide analysis, lump or milled.

Getting it to Turkey: overland or by sea

Iran shares a land border with Turkey, so for most plants the shorter route is overland rather than by sea:

  • Overland, DAP or FCA. By truck and rail through Iran's land borders — the usual choice for container-sized and repeat orders.
  • By sea, EXW, FOB, CFR or CIF (Incoterms® 2020), with standard loading at Bandar Abbas and Bandar Imam Khomeini; other ports by arrangement. This route makes sense for bulk vessel lots.
Illustration of silica, feldspar and kaolin moving from quarry and processing plant by truck, rail and ship from Iran to Turkey
From quarry to plant: processing, laboratory release, then truck and rail across the land border or a vessel from a southern port.
Trading terms for silica, feldspar and kaolin
ItemTerms
Minimum order1 × 20 ft container (approx. 25 MT) bagged; 500 MT for a bulk vessel; trial quantities for qualification
Packaging25 kg and 50 kg PP bags, 1–1.5 MT woven jumbo bags, or bulk; moisture-barrier liner on request for milled grades
Lead time7–14 days for standard grades after order confirmation; 15–25 days for custom-milled or specially packed material
CertificationBatch-specific Certificate of Analysis with every shipment; SGS, Bureau Veritas or your own inspector at the buyer's cost
HS code (6-digit)Silica 2505.10 (sand) or 2506.10 (quartz); feldspar 2529.10; kaolin 2507.00 — national subheadings vary

Qualifying a new supplier without stopping the line

Switching a body or batch recipe to a new source is a production risk, so qualify the material before the contract, not after it:

  • Send your limits, not just the grade name. An iron ceiling, a K₂O:Na₂O range or a screen cut lets us quote only against material that holds it.
  • Fire a trial lot in your own body or furnace. Trial quantities exist for exactly this; a laboratory number does not tell you how the material behaves on your kiln curve.
  • Compare each certificate with the contract. The batch CoA, not the published typical values, is the document the cargo is accepted against.
  • Inspect at loading if the volume justifies it. Third-party inspection can be arranged at the loading point for large contracts.

Frequently asked questions

Which silica grade suits clear flat or container glass?
The high-purity grade, chosen on iron. S501 has the highest silica at 99.71% with 0.10% Fe₂O₃; S502 (99.56% SiO₂, 0.06% Fe₂O₃) and S507 (0.05% Fe₂O₃) are the low-iron options. Tell us your iron ceiling and we quote against seams that hold it.
Should a fast-fired porcelain tile line use potassic or sodic feldspar?
Usually sodic. At 9.40% Na₂O it melts lower and runs thinner, which suits short firing cycles. Potassic feldspar (11.80% K₂O, 0.14% Fe₂O₃) gives a stiffer melt over a wider range and is the better choice for glazes and slow-fired porcelain.
Are the feldspar figures certified?
No. They are typical production analyses for the working faces we ship from. Each shipment carries a batch-specific Certificate of Analysis with its actual figures.
How white does the kaolin fire?
Its iron is 0.15% and titania 0.20%, which is a usable level for tile, sanitaryware and tableware bodies. Brightness is confirmed on a fired test piece against your firing schedule rather than promised from the chemistry.
Can the material be delivered to Turkey overland?
Yes. We deliver on DAP or FCA terms by truck and rail through Iran's land borders, and by sea on FOB, CFR or CIF terms from Bandar Abbas or Bandar Imam Khomeini.
What is the minimum order, and can we test first?
One 20 ft container (approx. 25 MT) for bagged material and 500 MT for a bulk vessel. Trial quantities can be arranged so you can qualify the material in your own process first.

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